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Raptor 660 repair manual free download
A downloadable Yamaha Raptor repair manual, termed Raptor service manual or online workshop manual, is a digitally transmitted book of repair instructions that is electronically delivered to your computer within seconds. Each chapter contains complete part removal, inspection, cleaning, assembly, installation and testing procedures.
Images and tips are provided throughout the manual to ensure the user completes the repair work successfully. Downloading a Yamaha Raptor repair manual is easy. And no special software is needed to download the manual and view it.
Once downloaded, the manual can be saved to your computer, tablet or smartphone forever. So what are you waiting for? Download a manual instantly and fix your problem now! There are manuals for the following models. If you see one missing let me know and I will add it.
News Ticker. General Information Vehicle identification numbers Serial numbers and model label Replacement parts information Gaskets, oil seals and o-ring information Lock washers, plates and cotter pins info. Bearings information Circle clips information Special tools.
Specifications Yamaha Raptor specifications Engine specifications Chassis specs Electrical system specs Torque specifications Lubrication system diagrams and chart Cable routing. Fuel System Removing and installing fuel tank Inspecting fuel cock Inspecting fuel cock operation Checking carburetor Assembling carburetor Installing carburetor.
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Raptor 660 repair manual free download
Each chapter contains complete part removal, inspection, cleaning, assembly, installation and testing procedures. Images and tips are provided throughout the manual to ensure the user completes the repair work successfully.
Downloading a Yamaha Raptor repair manual is easy. And no special software is needed to download the manual and view it. Once downloaded, the manual can be saved to your computer, tablet or smartphone forever. So what are you waiting for? Download a manual instantly and fix your problem now!
There are manuals for the following models. Apply compressed air to the rear of the radia- tor. NOTE: Straighten any flattened fins with a thin, flat- head screwdriver.
Page Chapter 6. Pilot jet Starter jet For assembly, reverse the disassembly procedure. Insert the piston valve into the carburetor body, and check for free movement.
Page Chapter 7. Bearing damage. Improper gear lash. This must not be confused with engine surging or transmission characteris- C. Gear tooth damage. If a test ride following reas- sembly indicates this condition, stop riding immediately to minimize gear damage. This noise must be distinguished from normal machine operation.
Feel for Replace the wheel bearing. Check the wheel nuts and hub nuts for Torque to specification. Do not disassem- ble the differential gear. Move the spring up and down.
Molybdenum disulfide grease: 40 g 1. Insert the double off-set joint into the differ- ential gear, and turn the gear back and forth. Secure the gear case in a vise or another supporting device. Block the rear wheels, and elevate the front wheels by placing a suitable stand under the frame.
Remove the wheel cap and cotter pin from the axle nut right or left. Measure the starting torque of the front wheel i. Boss Ring gear stopper shim Ring gear stopper Bearing retainer Bearing Pinion gear bearing housing Final drive gear case In the example above, the calculated number is 0. The chart instructs you to round off 7 to 5 at the hundredth place. Do not reuse the oil seal. Page Chapter 8. Wheel runout limit: Radial 2: 2.
Check: Wheel balance If wheel runout is within the limits, replace the brake disc. Brake disc maximum deflection: 0. Install each nut with its tapered side towards the wheel. Wheel runout limit: Radial: 2. Install: Wheel Put the other end of this hose into an open container. Brake fluid reservoir cap Brake fluid reservoir diaphragm Brake lever Union bolt Brake master cylinder kit For assembly, reverse the disassembly procedure.
For assembly, reverse the disassembly procedure. Water will significantly lower the boiling point of the brake fluid and may result in vapor lock. Always clean up spilled brake fluid immediately. Brake fluid Drain. Union bolt Copper washer Brake hose Disconnect. Bend the lock washer tab along a flat side of the bolt. NOTE: Pass the cables and hoses through the cable guide. NOTE: Install the outside bearing first. Contact should be made only with the outer race. If side play is noticeable, check the bushings.
Nut 6: 45 Nm 4. Nut 7: 45 Nm 4. Page Chapter 9. If the continuity is faulty at any point, replace the switch. The coupler locations are circled. Fuse main, ignition 7. Engine stop switch 2. Battery 8. Main switch 3. Spark plug 9. Pickup coil resistance 4. Ignition spark gap Spark plug cap resistance coil resistance 6. Ignition coil resistance Properly connect the ignition system. If the main switch is on and the engine stop switch is in the RUN position, the starter motor can be operated only if: The transmission is in neutral the neutral Rear brake switch 1.
Fuse main, ignition 9. Start switch 2. Battery Diode 3. Starter motor Wiring connection the entire starting sys- 4. Starter relay tem 5. Main switch 6. Engine stop switch 7. Diode Remove the diode from the coupler. Check the diode for continuity as follows. Bracket 1 Washer kit Bracket Outside diameter: 28 mm 1. Measure: Mica undercut b Brush length: Fuse main 4.
Charging coil resistance 2. Battery 5. Wiring connections 3. YUA shooting: Engine tachometer: 1 Seat The charging circuit is not faulty. Light switch 1. Fuse main, headlight 5. Wiring connections 2. Battery the entire lighting system 3. EB 5. Fuse main, ignition, signaling system 2.
Battery 3. Main switch 4. Properly connect the signal system. If the brake light fails to come on: 1. If the neutral indicator light fails to come on: 1. If the park indicator light fails to come on: 1. If the high-range indicator light fails to come 1. Replace the meter assembly. If the low-range indicator light fails to come 1. If the reverse indicator light fails to come on: 1. If the differential gear lock indicator light LED fails to come on: 1.
Four-wheel drive switch Horn does not sound. Fuse main 6. Thermo switch 2 2. Battery 7. Wiring connection 3. Main switch the entire cooling system 4. Fan motor 5. Fan motor Disconnect the fan motor coupler.
Check the operation of the fan motor. Immerse the thermo switch 2 in coolant 2. Properly connect the cooling system. Fuse main, four-wheel drive 7. On-command four-wheel drive switch and 2. Battery differential gear lock switch 3. Main switch 8. Gear motor 4. Four-wheel drive relay 1 9. Wiring connections 5. Gear motor Disconnect the gear motor coupler. It should be helpful, however, as a guide to troubleshooting.
Refer to the relative procedure in this manual for inspection, adjustment and replacement of parts. This must not be confused with B.
Print page 1 Print document pages. Cancel Delete. Sign In OR. Don’t have an account? Sign up! Restore password. Upload from disk. Upload from URL.
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Raptor 660 repair manual free download.Yamaha YFM660FP Service Manual
Jan 28, · This is what you get when you purchase a yamaha service manual or waste 10bucks on those ebay auctions for the service manual on cd. Inside the zip file is the PDF. It’s the complete Yamaha Service manual. Everyone Enjoy, and don’t waste your money on those CD’s on ebay Yamaha Raptor Service Manual. Y. View and Download Yamaha YFMFP service manual online. Yamaha. YFMFP offroad vehicle pdf manual download. Offroad Vehicle Yamaha RAPTOR YFMR Owner’s Manual ( pages) Offroad Vehicle Yamaha RAPTOR YFMR Owner’s Manual stopper lever is held by the return spring 1. Then, the stopper lever tab is sepa- rated from the drive axle. Raptor service manual pdf free ADJUSTING THE THROTTLE LEVER FREE PLAY. raptor service manual pdf Yamaha Raptor YFMF Service Repair Manual Download. This manual is dedicated to both maintenance and repairs performed for any ATV YAMAHA YFM F RAPTOR SERVICE REPAIR MANUAL a team of skilled mechanics providing their.
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Calaméo – Yamaha YFMR, Raptor ATV Workshop Repair Service Manual BEST DOWNLOAD – Troubleshooting
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Yamaha bond No. Recommended oil: Follow the left chart. This information will be needed to order spare parts. If coolant splashes on your clothes, quickly wash it away with water and then with soap and water.